Smarter Manufacturing Starts with AI You Can See
Smarter Manufacturing Starts with AI You Can See
AI-powered computer vision and edge analytics to detect defects, monitor safety, and optimize production — all in real time.
AI Solutions Built for Real-World Operations
AI Solutions Built for Real-World Operations
We create real-time AI systems. They automate inspections, monitor compliance, and provide actionable insights. Best of all, they work with your current setup.
Visual Intelligence
Visual Intelligence
Delegate Manual Checks to AI
Automate quality inspections, safety compliance, and routine monitoring with edge AI that sees what humans miss.
Visual Inspection Active
Inspection is running smoothly. No issues found in the current workflow.
View Live Feed
Pause Inspection
Restart System
Settings
Visual Inspection Active
Inspection is running smoothly. No issues found in the current workflow.
View Live Feed
Pause Inspection
Restart System
Settings
Visual Inspection Active
Inspection is running smoothly. No issues found in the current workflow.
View Live Feed
Pause Inspection
Restart System
Settings
Smart Factory Dashboard
Live Process Feed
SPC Monitoring
Real-Time Alert
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Logged
Notified
Resolved
Smart Factory Dashboard
Live Process Feed
SPC Monitoring
Real-Time Alert
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Logged
Notified
Resolved
Smart Factory Dashboard
Live Process Feed
SPC Monitoring
Real-Time Alert
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Deviation Detected
Connector Assembly - Station 4
SPC Alert
14:32
24 Jun 2025
Crimp force dropped below threshold
Yield Drop Alert
Cable Line 3
12% Below Target
11:47
24 Jun 2025
Excess cut length in 18% of units
Unplanned Downtime
Molding Station – Cell B
Inactive for 7 mins
09:58
24 Jun 2025
Safety sensor fault triggered stop
Process Back in Control
Crimping Line 1
SPC Rule Cleared
13:22
24 Jun 2025
Crimp height normalized within ±1σ
Logged
Notified
Resolved
Data Analytics
Data Analytics
Make Better Decisions, Faster
Capture real-time process data, detect deviations instantly, and use AI-driven industrial analytics to improve yield and efficiency.
Compliance Reporting
Compliance Reporting
Stay Audit-Ready at All Times
Log safety violations, defects, and process anomalies automatically. Generate reports without chasing spreadsheets.
Logged Events
Generating Audit Report from Logged Violations
Log Violation:
Choose Violation to Log
4 Violations
Calendar
Mo
Tu
We
Th
Fr
Sa
Su
Safety Violation
11:34:27 AM
Gloves Violation
4:02:48 PM
Logged Events
Generating Audit Report from Logged Violations
Log Violation:
Choose Violation to Log
4 Violations
Calendar
Mo
Tu
We
Th
Fr
Sa
Su
Safety Violation
11:34:27 AM
Gloves Violation
4:02:48 PM
Logged Events
Generating Audit Report from Logged Violations
Log Violation:
Choose Violation to Log
4 Violations
Calendar
Mo
Tu
We
Th
Fr
Sa
Su
Safety Violation
11:34:27 AM
Gloves Violation
4:02:48 PM
Device Online
Alerts
Helmet Violation Detected
02/06/25 2:13:53 PM
Vest Violation Detected
02/06/25 11:26:04 AM
Helmet Violation Detected
1 Days ago
Helmet Violation Detected
2 Days ago
Vest Violation Detected
2 Days ago
Device Online
Alerts
Helmet Violation Detected
02/06/25 2:13:53 PM
Vest Violation Detected
02/06/25 11:26:04 AM
Helmet Violation Detected
1 Days ago
Helmet Violation Detected
2 Days ago
Vest Violation Detected
2 Days ago
Device Online
Alerts
Helmet Violation Detected
02/06/25 2:13:53 PM
Vest Violation Detected
02/06/25 11:26:04 AM
Helmet Violation Detected
1 Days ago
Helmet Violation Detected
2 Days ago
Vest Violation Detected
2 Days ago
Smart Automation
Smart Automation
Trigger Actions When It Matters
Define custom rules to alert teams, log incidents, or escalate issues—based on live AI events from your factory floor.
How We Build Real-World AI Systems
From analysis to optimization, we develop AI that fits your operations—not the other way around.
Step 1
Needs Analysis
We identify key pain points and find where AI can drive measurable impact.
Analyzing current workflow..
Process Mapping
Data Assessment
Data Assessment
AI Solution Mapping
Impact Estimation
Analyzing current workflow..
Process Mapping
Data Assessment
Data Assessment
AI Solution Mapping
Impact Estimation
Step 2
AI Model Design
Custom vision and analytics models built to solve your specific challenges.
- class AutomationTrigger:def __init__(self, threshold):
self.threshold = threshold
self.status = "inactive"
def check_trigger(self, value):
if value > self.threshold:
self.status = "active"
return "Automation triggered!"
else:
return "No action taken."def get_status(self):
return f"Status: {self.status}" - class AutomationTrigger:def __init__(self, threshold):
self.threshold = threshold
self.status = "inactive"
def check_trigger(self, value):
if value > self.threshold:
self.status = "active"
return "Automation triggered!"
else:
return "No action taken."def get_status(self):
return f"Status: {self.status}"
- class AutomationTrigger:def __init__(self, threshold):
self.threshold = threshold
self.status = "inactive"
def check_trigger(self, value):
if value > self.threshold:
self.status = "active"
return "Automation triggered!"
else:
return "No action taken."def get_status(self):
return f"Status: {self.status}" - class AutomationTrigger:def __init__(self, threshold):
self.threshold = threshold
self.status = "inactive"
def check_trigger(self, value):
if value > self.threshold:
self.status = "active"
return "Automation triggered!"
else:
return "No action taken."def get_status(self):
return f"Status: {self.status}"
Step 3
Edge Integration
We smoothly integrate AI solutions into your existing infrastructure with minimal disruption.
Replicant AI
Your Existing Stack
Replicant AI
Your Existing Stack
Step 4
Continuous Improvement
We fine-tune models, track trends, and optimize for long-term performance.
Connector system
SPC accuracy ↑ 12%
Inspection system
Violation alerts optimized
Analytics system
Live trend model enabled
Connector system
SPC accuracy ↑ 12%
Inspection system
Violation alerts optimized
Analytics system
Live trend model enabled
The Key Benefits of AI for Operational Excellence
The Key Benefits of AI for Operational Excellence
Discover how our AI systems improve quality, enhance safety, reduce downtime, and deliver data you can act on—instantly.
Higher Accuracy
AI-driven inspection catches what manual checks miss—reducing errors, rework, and quality escapes.
Higher Accuracy
AI-driven inspection catches what manual checks miss—reducing errors, rework, and quality escapes.
Higher Accuracy
AI-driven inspection catches what manual checks miss—reducing errors, rework, and quality escapes.
Actionable Data
Gain continuous insights into defects, trends, and violations—turning raw data into real decisions.
Actionable Data
Gain continuous insights into defects, trends, and violations—turning raw data into real decisions.
Actionable Data
Gain continuous insights into defects, trends, and violations—turning raw data into real decisions.
Built to Scale
Whether it’s one line or twenty, our modular systems scale across sites without added complexity.
Built to Scale
Whether it’s one line or twenty, our modular systems scale across sites without added complexity.
Built to Scale
Whether it’s one line or twenty, our modular systems scale across sites without added complexity.
Lower Operational Costs
Reduce manual labor, minimize production downtime, and streamline audits with automation.
Lower Operational Costs
Reduce manual labor, minimize production downtime, and streamline audits with automation.
Lower Operational Costs
Reduce manual labor, minimize production downtime, and streamline audits with automation.
Always On
Our edge AI runs 24/7 on your infrastructure—no internet dependency, no operator fatigue.
Always On
Our edge AI runs 24/7 on your infrastructure—no internet dependency, no operator fatigue.
Always On
Our edge AI runs 24/7 on your infrastructure—no internet dependency, no operator fatigue.
Faster Response Times
Real-time alerts for process deviations or safety violations help you act before issues escalate.
Faster Response Times
Real-time alerts for process deviations or safety violations help you act before issues escalate.
Faster Response Times
Real-time alerts for process deviations or safety violations help you act before issues escalate.
Transform Your Business Operations
Talk to Our Expert and Start Automating